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Got it working, you need a lot of information from canada post to start though -
1) By calling the Commercial Service Network @1-800-260-7678 (and press 1 then 0) and explain to them that “you are a business and need a Canada Post Customer Number so you can get a ‘sell online account’ “ and they should sign you up
2) Once you get that information then you need a sell online account (oh isnt this efficient !) call 1 866 511-0546 (options 1 - 2 - 2) to create a new account they will ask you for the main contact, company name, postal code, customer number. (The customer number is the CPC number)
3) Then you need to your boxes size and weights to the sellonline.canadapost.ca inventory.
4) Then add 3 attributes to the default attribute set “package_width” “package_height” “package_depth” (required integer must be in centimeters! ) and you must define those for all products you can add to the cart, your weight must be in KG’s for those products also.
If you have made it this far then pm me for the module, I will add it to mage-connect once it has been thoroughly tested and the following bug is resolved (If anyone knows how to get the actual product from a configured one in the cart let me know !) .
Bug : If you are selling a configured product I have not found a way to get the “actual” product so the size attributes are taken from the configured product, this is the same bug reported http://www.magentocommerce.com/boards/viewthread/13936/ and http://www.magentocommerce.com/boards/viewthread/13242/ ..
If you do not define the package dimensions or weight canada post will not provide a quote.
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