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I was wondering if an extension or some kind of service existed for Magento/UPS WorldShip that would allow you to specify box and product dimensions and formulate the most efficient packaging per order?
Negatory. After doing some reading I’ve found out that a lot of places who do a large volume of shipping have automated systems that use robotics to package everything. It’s quite the assembly line. Newegg.com does it and I believe they even demonstrate a video on it.